World of Cans
2-Piece Can Making Process: Visual Changes at Each Stage
This short video illustrates the entire progression of the 2-piece can-making process, highlighting the key stages where visible changes occur in the can as it moves through the production line.
Cupper:
The process begins with a coil of aluminum fed into the Cupping press, where it is blanked and drawn into a shallow cup.
Visible change: The flat aluminum sheet is now formed into a shallow, untrimmed cup.
Visible change: The flat aluminum sheet is now formed into a shallow, untrimmed cup.
Bodymaker:
The cup moves to the Bodymaker, where it undergoes redrawing and ironing (the D&I process). The cup is elongated, and the sidewalls are thinned.
Visible change: The cup transforms into a tall, straight-walled can body with a jagged top edge.
Visible change: The cup transforms into a tall, straight-walled can body with a jagged top edge.
Dome Forming:
At the end of the Bodymaker process, the bottom of the can is domed to increase structural integrity.
Visible change: The bottom of the can becomes concave, allowing it to withstand internal pressure.
Visible change: The bottom of the can becomes concave, allowing it to withstand internal pressure.
Trimmer:
The can is then trimmed to ensure a uniform height and a smooth top edge, which is crucial for loading the can onto Decorator Mandrels, and the success of the necking processes.
Visible change: The can now has a clean, even top edge after trimming.
Visible change: The can now has a clean, even top edge after trimming.
Washer and Dry-Off Oven:
The can washed to remove lubrication and Bodymaker coolant, and then is dried in the Dry-off oven.
Visible change: The can is now clean and shiny. The can at this stage is called a "Brite Can."
Visible change: The can is now clean and shiny. The can at this stage is called a "Brite Can."
Decoration:
A label is applied to the Brite Can using a high-speed Decorator.
Visible change: The plain metal can is now printed with colorful graphics, branding, and regulatory markings.
Visible change: The plain metal can is now printed with colorful graphics, branding, and regulatory markings.
Necking and Flanging:
In the final stages, the top of the can is necked down in steps to reduce its diameter, and a flange is formed to attach the lid at the Filler.
Visible change: The top of the can tapers inward, creating the familiar shape of a beverage can, with a flanged edge ready for sealing.
Visible change: The top of the can tapers inward, creating the familiar shape of a beverage can, with a flanged edge ready for sealing.