Inside the Balancer: Managing Shell Flow for Continuous Production
This video provides an overview of the Balancer, a critical component in the End Manufacturing Process that ensures a steady flow of shells to downstream machines. The Balancer helps regulate shell supply, preventing production disruptions by storing and releasing shells as needed.
How the Balancer Works
- Regulating Shell Flow
- The Balancer receives shells and supplies them to downstream equipment when needed.
- If infeed rate exceeds discharge rate, excess shells are stored in trays or buffer lanes.
- If discharge rate exceeds infeed rate, shells from storage move into production to maintain continuity.
- Shell Infeed Section
- Shells enter the Balancer through the infeed movers, passing through a pair of hourglass rollers for controlled movement.
- The infeed lanes consist of two chutes, each equipped with a pair of rails to guide the shells smoothly.
- Shell retention flappers hold the first and last shells in position to prevent unwanted drops.
- Shuttle Section & Air Assist
- In the shuttle section, air assist and blowers help move shells efficiently through the system, ensuring smooth transitions between storage and production.
Learn More
For an in-depth understanding of Balancer operation and maintenance, IPS offers a full training course covering its function, setup, and troubleshooting.