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Inside the Balancer: The Shuttle Section and Shell Distribution

This video provides a closer look at the Shuttle Section inside the Balancer, where shells are transferred between infeed lanes, discharge lanes, and storage trays. This system ensures a steady, controlled flow of shells, optimizing production efficiency.


Shuttle Section Process

  1. Shell Transfer from Infeed Lanes
    • Shells leave the infeed section and enter the Shuttle Section for further distribution.
    • The pick-up head lifts shells from the infeed lanes and transfers them to their next destination.
  2. Shell Distribution and Stripping
    • Depending on production needs, shells are directed to: 
      • Discharge lanes – For immediate use in downstream machines.
      • Buffer lanes – Temporary storage for shells when needed.
      • Trays – Long-term storage for shells awaiting use.
    • The stripper bar pushes shells out of the pick-up head, ensuring a smooth release into their designated path.
  3. Buffer Lanes for Temporary Storage
    • Buffer lanes provide short-term storage for shells during tray changes, preventing disruptions in production.
    • Instead of placing shells directly into trays, they are temporarily held in buffer lanes until needed.


Learn More

For a detailed understanding of Balancer operation and maintenance, IPS offers a full training course covering its functionality, setup, and troubleshooting.

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