Tech Highlight: LuxTronic WashGuard System
This video highlights the WashGuard system by LuxTronic, an advanced AI-powered solution designed to ensure optimal performance at the Washer infeed, a critical step in the can manufacturing process.
Why Washer Infeed Performance Matters
The Washer plays a vital role in preparing cans for decoration by cleaning them thoroughly and leaving a clean, dry surface. The infeed is the starting point for successful cleaning, and any issues here can cause significant downstream problems.
Key Challenges at the Washer Infeed:
Low Pack Density:
A tight can-pack density is essential for maintaining side support as cans move through the Washer. Without sufficient side support, the high-pressure nozzles that spray cans from the top and bottom can cause them to tip over. Tipped cans create a domino effect, leading to instability and poor cleaning results for neighboring cans.
Low Pack Density:
A tight can-pack density is essential for maintaining side support as cans move through the Washer. Without sufficient side support, the high-pressure nozzles that spray cans from the top and bottom can cause them to tip over. Tipped cans create a domino effect, leading to instability and poor cleaning results for neighboring cans.
Down (Tipped-Over) Cans:
Tipped cans entering the Washer disrupt the tight pack density and exacerbate instability. This results in poor cleaning and inconsistent preparation for subsequent processes.
Inverted (Upside-Down) Cans:
Cans that are upside down fill with cleaning solution as they pass through the Washer. This solution spills and splashes onto neighboring cans, compromising the cleaning process and potentially causing deco adhesion problems. Cans leaving the Washer must be clean and dry to ensure proper ink adhesion in the Decorator. Splashing can result in ink failing to stick to the can's surface.
How the WashGuard System Works
The LuxTronic WashGuard system is an AI-powered solution that monitors the infeed of the Washer in real time. Equipped with cameras and advanced processing capabilities, the WashGuard tracks every can entering the Washer, identifying issues such as:
- Tipped cans
- Upside-down cans
- Low pack density
When problems are detected, the system alerts operators immediately, allowing for corrective action before cans enter the Washer.
Benefits of the WashGuard System
- Improved Washer Performance: Ensures only properly oriented and densely packed cans enter the Washer, leading to better cleaning results.
- Reduced Downstream Defects: Minimizes issues like deco adhesion problems caused by splashing or improperly cleaned cans.
- Real-Time Monitoring and Alerts: Enables operators to address problems proactively, maintaining high line efficiency.